TOPSFLO - одно из немногих предприятий, имеющих двойную сертификацию немецких TÜV Rheinland ISO 9001 и IATF: 16949 в отрасли микронасосов. Продукция прошла сертификацию CE, RoHS, REACH, WRAS, FDA, NSF и другие сертификаты.
Усовершенствованная система отслеживания MES внедрена для мониторинга запланированного производства насоса в режиме реального времени, интеграции онлайн-отображения данных испытаний, чтобы гарантировать отсутствие ошибок в каждом звене, а также отслеживания процессов производства, хранения и других процессов продукта для обеспечения долгосрочная гарантия качества продукции.
Весь процесс, от поступления материалов, производственного процесса до контроля качества отгрузки готовой продукции и т. д., использует данные для выявления пробелов, улучшения процесса и расширения общих возможностей управления качеством.
Find quality problems at the forefront and effectively control quality costs.Use a full range of testing methods and advanced testing equipment to confirm and check the quality of raw materials and components to ensure the quality of incoming materials,such as:
Enameled wire testing: refer to national standards to test its appearance, size, mechanical properties, heat resistance, electrical properties, etc.
PCBA inspection: Use high-precision X-ray to non-destructively detect PCBA voids to improve product quality and reliability.
Concentricity detection: Imported high-precision roundness meter is used to improve the inspection standard of incoming materials and reduce the defective rate of products.
IPQC-Quality monitoring of the production process, and intelligent inspection and optimization of unqualified factors in the production process, such as:
Rotor dynamic balance test: to ensure the smooth operation of the motor.
ICT test: ICT test on PCBA, identify bad patch in advance, and improve product reliability.
Motor test: motor single-phase resistance, turn-to-turn, insulation resistance test.
IPQC inspection: use the method of inspection to check and confirm whether the process parameters and the standards used meet the requirements from time to time, record the inspection status, and perform necessary control and supervision.
FQC—Strictly 100% test the quality of the product, and can track the test data and material batch records of each batch of products according to the product SN.
Strict factory quality inspection is carried out before the finished product leaves the factory to ensure that the product leaves the factory with zero defects and customer satisfaction and zero complaints. Inspection items include:
Mainly for the packaging status, product identification, safety label, user manual, warranty, product performance test report, outer box label, etc. of the finished product, we will conduct a comprehensive inspection and confirmation to ensure that the customer receives the goods in accordance with the agreed content, so as to fully meet the standard. way of shipping.
For batch products, only qualified products will be released, and unqualified products will be returned for rework in time until they pass the inspection.
Imported raw materials to ensure batch consistency
Imported from Malaysia (WRAS certification)
Japanese imported materials, never use mixtures and recycled materials
Original imported traceability (supplied by the world's top 5 electronic distributors)
With Huawei and ZTE suppliers
Imported ceramic powder high wear resistance some products use Kyocera ceramic shaft
The magnet & injection mold are imported from Japan, and the mold precision is 3 times higher than that of the same industry
120 inspections, 6 automatic full inspections
Multi-dimensional detection of motor performance (withstand voltage, insulation, resistance, inductance) to ensure the quality stability and reliability of the motor
Imported high-precision air tightness testing equipment (leakage value: 1Pa), by testing the sealing performance of the water pump, to prevent possible poor sealing, and all testing data can be traced
The industry's unique finished product aging test bench conducts power-on and water-impact tests on all pumps in the factory, detects pump values, intercepts possible faulty pumps, and ensures product batch consistency
Each product will undergo a strict comprehensive performance test before leaving the factory. The basic parameters such as current, voltage, speed, and noise of the pump are tested online. The data is automatically entered into the system, which can be traced and traced.